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UV Curing Systems & Equipment

MaxLiner is proud to offer Vortex’s proven, robust range of UV curing equipment for CIPP lining in sewer pipes and laterals. The range includes the SAVA family of curing technology, alongside light chains and packer sets, to support faster, more efficient curing. With both fullsize and portable systems available, we can help you select the right solution for the demands and access constraints of each job.

Environmental Benefits

  • Less excavation and waste
  • Reduced water demand
  • Smaller construction footprint disruption
  • Installation benefits
  • Fast, controlled curing
  • Options for restricted access
  • Simplified site preparation
  • Monitored installation

SAVA Curing System (12 kW)

PLC Control and Sufficient Power for UV Curing Up to DN1600

The Vortex UV curing system cable drum with PLC control features a high-strength aluminium frame. All equipment can be operated via the PLC with a brightly illuminated Siemens SIMATIC touch screen located at the front of the unit. The cable drum is electrically driven, has a cross-guide spindle and built with 305m of heat-resistant UV curing cable.

  • Dimensions: (L x W x H) 2000 x 1065 x 1455mm | 79 x 42 x 57″
  • Weight: approximately 920 kg | 2030 lbs
  • Control: Siemens Simatic with Remote Access (Service)
  • Chassis: strong aluminium frame
  • Fanless PC with documentation/control software
  • 3 monitors for installation at the operator workplace
  • 1 x for PC / 2 x for live video (Front and Back camera)
  • Diameter Range: DN150 – DN1600 | 6″ – 63″

SAVA Lumeniq

SAVA Lumeniq s a sleek, portable UV curing system engineered for mainline rehabilitation in limited-access locations. Designed with intelligent light technology and Vortex IQ on the inside, SAVA Lumeniq delivers a smart, reliable solution for restricted-access UV CIPP installation challenges.

Each system includes:
  • Power: 3.2 kW – 5.2 kW
  • Cable Length: 200m | 656 ft
  • Diameter Range: DN150 – DN600 | 6-24″
  • Size (L x W x H): 1500 x 700 x 1100mm | 59″ x 28″ x 66″
  • Weight: 522 kg | 1,150 lbs

Vortex UV Light Chain Mini

DN150 – DN200 | 6″-8″

The Vortex UV Light Chain MINI was specifically developed for use in small diameters (DN150 | 6″) where pipe offsets and deformations are present. These can cause the Light Chain to become stuck during curing when using a regular Light Chain. This would require expensive excavation and opening of the liner.

  • 2 Light Chains with 4 UV lamps each
  • 2 IR temperature sensors per Light Chain
  • Connection adapter
  • Wheelset: DN150 | 6″
  • Wheelset: DN200 | 8″

Vortex UV Light Chain

DN150 – DN600 | 6″-24″

The Vortex Light Chain SMALL has eight centrally arranged and powercontrolled UV lamps from 400-650W, depending on the pipe diameter. By exchanging the spring-mounted wheel sets, the Light Chain is optimally and smartly adapted to different pipe diameters.

Pipe Dimensions:

  • 2 Light Chains with 4 UV lamps each
  • 2 IR temperature sensors per Light Chain
  • Connection adapter
  • Wheelset: DN150 – DN600 | 6″-24″
  • Total Power: 3.2 kW / 5.2 kW (8 x 400/650 Watt)

Vortex UV Double Core

DN700 – DN1600 | 28″-63″

The Vortex UV double core consists of two cores connected with a connecting adapter. Each core is equipped with four UV lamps (1000-1500W) located on the electrically extendable wheel arms. This allows the lamps to move outward when the core is installed in the pipe, placing them closer to the liner material. This ensures improved illumination of the liner. The compact installation dimensions of just 400mm in diameter (wheel arms retracted) ensure an easy installation of the cores.

  • 2 Cores with 4 UV lamps each
  • 2 IR temperature sensors per core
  • Connection adapter
  • Working area DN700 – DN1600 | 28″-63″
  • Total Power: 8.0 kW / 9.6 kW / 12.0 kW (8 x 1000/1200/1500 Watt)

UV Packer Set

DN150 – DN600 | 6″-24″

With the help of UV packers, the GRP liners are tied in and set up in a userfriendly manner. Set consists of 5 pairs for nominal sizes DN150 – DN600. The stainless steel packers are equipped with matching air couplings for a compressor connection.

  • 5 pairs DN150 – DN600 | 6″-24″ stainless steel
  • 1 connection each for blower, compressor and measuring hose
  • Easy-to-open lids

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